Pellet Feed Production Cost (INR)
Total Cost = Raw Material Cost + Processing Cost + Packing Cost + Overhead Cost
Raw Material Cost
 
  | 
   Raw Material 
   | 
  
   Percentage 
   | 
  
   Market price(Approx.) 
   | 
  
   Effective price 
  (INR ) 
   | 
 
 
  | 
   MAIZE 
   | 
  
   60-65
  % 
   | 
  
   14
  Rs/ Kg 
   | 
  
   9.1 
   | 
 
 
  | 
   SOYA 
   | 
  
   25-30% 
   | 
  
   70
  Rs/ Kg 
   | 
  
   21 
   | 
 
 
  | 
   DCP 
   | 
  
   1-2
  % 
   | 
  
   35
  Rs/ Kg 
   | 
  
   0.7 
   | 
 
 
  | 
   LIMESTONE
  POWDER 
   | 
  
   1% 
   | 
  
   1.2
  Rs/ Kg 
   | 
  
   0.012 
   | 
 
 
  | 
   MUSTARD 
   | 
  
   1% 
   | 
  
   57
  Rs/ Kg 
   | 
  
   0.57 
   | 
 
 
  | 
   MBM 
   | 
  
   1-2
  % 
   | 
  
   28
  Rs/ Kg 
   | 
  
   0.56 
   | 
 
 
  | 
   MEDICINES(PREMIX
  ADDITIVES) 
  + 
  Oil 
   | 
  
   2-4
  % 
    
  + 
  2-4
  % 
   | 
  
   200
  Rs/ Kg 
   | 
  
   5 
   | 
 
 
  | 
     
   | 
  
     
   | 
  
   TOTAL COST 
   | 
  
   36.94 Rs/ Kg. 
   | 
 
Raw
Material Cost: Approx.  37 Rs/Kg.
Processing Cost (Approx. Calculation On 80 % Project Capacity – Feed Mill)
 
  | 
   Boiler fuel 
   | 
  
   40 kg/ ton 
   | 
  
     ~ 200 Rs/ Ton 
   | 
 
 
  | 
   Electricity Feed Mill 
   | 
  
   Approx. 25 units/ ton 
   | 
  
     ~ 200 Rs/Ton 
   | 
 
 
  | 
   Electricity fixed charges +
  8 units per ton for utilities like boiler, silos, office, submersible, etc. 
   | 
  
     
   | 
  
     ~ 80 RS /Ton 
   | 
 
 
  | 
   Labour 
   | 
  
     
   | 
  
    ~ 180-200 Rs/ Ton 
   | 
 
 
  | 
   Overhead charges+
  depreciation + maintenance + consumable parts + Feed mill staff 
   | 
  
     
   | 
  
    ~ 150-200 Rs/ Ton 
   | 
 
 
  | 
   Bank interest @ approx. 3
  crore loan @ 1 % monthly @ 4000 MT monthly feed calculation 
   | 
  
     
   | 
  
   ~ 80 Rs /Ton 
   | 
 
 
  | 
     
   | 
  
     
   | 
  
     
   | 
 
 
  | 
     
   | 
  
   Total Processing Cost 
   | 
  
   Approx. 900-950 Rs/Ton 
   | 
 
Total
Processing Cost: 0.95 Rs/Kg
Packing Cost
Bag Cost: 15-20 Rs. (PT High-Quality Bag)
Packing
Cost per Kg: 0.5Rs/Kg
Total Cost of Production = Raw Material Cost + Processing Cost + Packing Cost
Total Cost of Production = Rs. 37 + Rs. 1 + Rs. 0.5 = Rs. 38.5
Selling Price = Rs. 50 – 20 – 22% Discount (Dealer) = Rs. 41
Profit
= Selling Price - Cost of Production = 41 – 38.5 = Rs. 2.5 / Kg (INR) (Approximate)
The above calculation is for the starter feed & is based on data collected from our existing customers and internet sources (as per Indian Standards). The actual results may vary from the details mentioned above.