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Hammer Mill for Grain Based Distilleries - “Grain to Ethanol”

hammer-mill-for-grain-based-distilleries-grain-to-ethanol

Energy is the vital need of mankind and it is the priceless gift offered by the nature. Apart from food, we need lots of energy in various forms in our day-to-day life. At present, most of our energy requirements are fulfilled by non-renewable sources. The most extensively used nonrenewable energy sources are fossil fuels. As we all know that energy can neither be created nor it can be destroyed, it can only be converted from one form to the other. So it is time to realize the importance of energy and the difficulty in tapping the energy from geological reserves. Man needs to think of “renewable” as replenishing only in the right circumstances and within the laws of the balance of nature so as to allow the natural ecological cycles to remain natural, and not mess with Mother Nature.

As the need is the mother of discovery, the foreseeing energy crisis has induced interest in the synthesis of bio-fuel. The global consumption of liquid petroleum will increase tremendously in the coming years. It is estimated that if the present trend continues, the energy demand is projected to grow by more than 50% by 2025. Most importantly, unlimited demand for limited petroleum resources cannot be a satisfactory option for a long time. Therefore, before things slip out of our hands, we must start working towards bringing transition from the non-renewable carbon source to renewable bio-resources. The corn to ethanol concept can be a roadmap in this regard.

Corn & Rice are the most important and economical source of starch, comprising about 68-72% of kernel weight, which is easily converted into glucose and fermented into ethanol. These are the major crops after wheat that provide food, feed, and fodder to the livestock and serves as a source of basic raw materials for a number of industrial products mainly starch, corn oil, corn syrup, alcoholic beverages, cosmetics, bio-fuel, and many more.

The production of ethanol from corn & Rice is a multistep process that includes:

Grain unloading, storage & cleaning; milling, flour handling, flour storage & weighing; Cooking, liquefaction, saccharification & fermentation; distillation & ethanol storage.

Grinding or Milling is the most important process in ethanol production; as achieving desired particle size with minimum operating cost not only helps in a good yield of ethanol but also reduces the cost of enzyme dosing. For Grinding hammer mill is used, the hammers are attached to rods that turn on a rotor. As the rotor turns, the feed (corn in this case) is hammered against the wall. A screen at the bottom allows particles that are small enough to leave the unit and keep in the larger particles to continue to be hammered until all the material is in the correct size range. The grinding helps to break the tough outer coatings of the corn kernel, which will increase the surface area of the starch. Once the corn is broken down, it is mixed with heated water to form a mash or slurry.

Particle size should be appropriate for best results; the particles have to be small enough to yield high water access, but they should not be too small so that they cause problems in the recovery of co-products.

Lark hammer mill is performing well in terms of particle size, noise, vibration, maintenance cost, and power consumption per ton of grinding. Feedback of particle size from a few of our clients is as mentioned:

Broken Rice –Average Particle Size

Standard

Karthik Agro

(Feedback 1)

KBK Biotech

(Feedback 2)

Below 0.3 mm

 10-15  %

12 %

9-10 %

0.3 mm to 1.0 mm

75-80 %

73-75  %

75 %

1.0 mm to 1.2 mm

10-12 %

10-12 %

8 %

Above 1.2 mm

NIL

NIL

NIL


Output & particle size of the Grinder given above is feedback only on standard raw material & standard operating conditions, and it may vary as per quality & moisture content of raw material, conditions of hammer & screen, operating parameters, etc.

Due to our commitment to quality and consistent effort in research and development, the company and its technology have received acceptance from each customer. This perfect knowledge of the process gives our customers the assurance to achieve satisfactory performance as to the capacity, quality of the finished product, or equipment reliability.

Though we have supplied several milling machines in livestock and other related industry in India & abroad, we are naming here a few clients (Grain Based Distilleries) with brief details:

REFERENCES FOR HAMMER MILL IN GRAIN BASED DISTILLERIES
CLIENT HAMMER MILL MODEL CAPACITY YEAR OF SUPPLY
M/S GREAT GALLEN LTD.
MADHYA PRADESH
FSHM-50120
3 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2012
2014
2015
M/S RADICAL BIO-ORGANIC LTD.
ANDHRAPRADESH
FSHM-501207-8 TPH
8-9 TPH
2011
M/S. BRAHMAPUTRA BIOCHEM PVT. LTD.
ASSAM
FSHM-501207-8 TPH
8-9 TPH
2014
M/S MOJJ ENGINEERING SYSTEMS LTD.
MAHARASHTRA
FSHM-501207-8 TPH
8-9 TPH
2014
M/S CAN GROUP OF INDUSTRIES.
MAHARASHTRA
FSHM-501207-8 TPH
8-9 TPH
2017
M/S CLDS ENGINEERS.
UTTARPRADESH
FSHM-2040
2 GRAIN MILLING LINES
2 TPH2015
M/S STARLIGHT BRUCHEM LTD.
RAJASTHAN
FSHM-501207-8 TPH
8-9 TPH
2017
M/S ADLER BIOENERGY PVT LTD.
MAHARASTRA.
FSHM-501207-8 TPH
8-9 TPH
2017
M/S KBK BIOTECH PRIVATE LTD.
ANDHRA PRADESH
FSHM-150250
2 GRAIN MILLING LINES
10-12 TPH
10-12 TPH
2018
M/S CHATTISGARH DISTILLERY LTD.
CHHATTISGARH
FSHM-501207-8 TPH
8-9 TPH
2018
M/S KARTHIK AGRO INDUSTRIES PVT. LTD.
KARNATAKA
FSHM-15025010-12 TPH
10-12 TPH
2018
M/S BCL INDUSTRIES & INFRASTRUCTURES LTD.
PUNJAB
FSHM-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2018
M/S PIEER INDUSTRIES LTD.
PUNJAB
FSHM-15025010-12 TPH
10-12 TPH
2019
M/S HARYANA ORGANICS
HARYANA
FSHM-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2019
M/S PIEER INDUSTRIES LTD.
PUNJAB
FSHM-2040
2 LINES FOR DDGS
3-4 TPH2019
M/S WAVE DISTILLERY & BREWERIES
UTTAR PRADESH
FSHM-150250
2 GRAIN MILLING LINES
10-12 TPH
10-12 TPH
2021
M/S BHUTAN CENTENNIAL DISTILLERY
(A UNIT OF ARMY WELFARE PROJECT) GELEPHU), BHUTAN
FSHM-501207-8 TPH
8-9 TPH
2020
M/S RADICAL BIO-ORGANICS LTD.
TELANGANA
FSHM-15025010-12 TPH
10-12 TPH
2021
M/S SHRI TEJA BIO FUELS PVT.LTD.
ANDHRA PRADESH
FSHM-501207-8 TPH
8-9 TPH
2021
M/S AGRAWAL DISTILLERIES PVT LTD
MADHYA PRADESH
FSHM-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2021
M/S BCL INDUSTRIES LTD.
PUNJAB
FSHM 20401.5-2 TPH DDGS2021
M/S HARYANA ORGANICS
(A UNIT OF GLOBUS SPIRITS LIMITED) WEST BENGAL
FSHM-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2021
M/S BCL INDUSTRIES LTD.
PUNJAB
QGA 1015DDGS GRINDING2021
M/s SVAKSHA DISTILLERY LTD.
WEST BENGAL
FSHM-50120
4 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2021
M/S AARTI DISTILLERIES PRIVATE LTD.
UTTAR PRADESH
FSHM-50120
3 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2021
M/S CHATTISGARH DISTILLERY LTD.
CHHATTISGARH
FSHM-501207-8 TPH
8-9 TPH
2021
M/S SA SATI ORGANICS PRIVATELTD.
BIHAR
FSHM-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2021
M/S LH SUGAR FACTORIES LTD.
UTTAR PRADESH
QGA-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2022
M/S MYLAR SUGARS LTD.
KARNATAKA
QGA-50120
5 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
TO BE SUPPLIED
GHAZIABAD ORGANICSLTD.
UTTAR PRADESH
QGA-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2022
NSL KRISHNAVENI SUGARS LTD.
TELANGANA
QGA-50120
1 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2022
M/S STARLIGHT BRUCHEM LTD
RAJASTHAN
QGA-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
TO BE SUPPLIED
M/S KONKAN AGRO MARINE MAHARASHTRA QGA-50120
1 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2021
M/S YASHRAAJ ETHANOL PROCESSING PVT.LTD MAHARASHTRA FSHM-50120
3 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2021
M/S BCL INDUSTRIES LTD, PUNJAB QGA 3075 DDGS GRINDING 2021
M/S MOJJ ENGINEERING SYSTEMS LTD. MAHARASHTRA FSHM-50120 10-12 TPH
10-12 TPH
2021
M/S RADICAL BIO-ORGANICS LIMITED TELANGANA FSHM-150250 10-12 TPH
10-12 TPH
2021
M/S RADICAL BIO-ORGANICS LIMITED TELANGANA FSHM-150250 10-12 TPH 2021
M/S. SVP INDUSTRIES LIMITED UTTAR PRADESH FSHM -50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2021
M/S. DALMIA CHINI MILLS UNIT UTTAR PRADESH. QGA-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2021
M/S HARYANA ORGANICS WEST BENGAL QGA-50120 7-8 TPH
8-9 TPH
2021
M/S RAJSHREE FINE CHEMICAL INDUSTRIES INDIA PRIVATE LIMITED UTTAR PARDESH FSHM-50120
3 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2021
M/S KARTHIK AGRO INDUSTRIES PVT LTD UTTAR PRADESH QGA-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2022
M/S SAVSON DISTIL PVT. LTD KARNATAKA QGA-50120
1 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2022
M/S SHRI GANG INDUSTRIES AND ALLIIED PRODUCTS LTD. UTTAR PRADESH QGA-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2022
M/s EASTERN INDIA BIOFUELS PVT LTD BIHAR FSHM-150250
2 GRAIN MILLING LINES
10-12 TPH
10-12 TPH
2022
M/S GLOBUS SPIRITS LIMITED JHARKHAND QGA-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
2022
M/S INDIA GLYCOLS LTD UTTARAKHAND QGA-50120
5 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
TO BE SUPPLIED
SATISH SUGARS LIMITED KARNATAKA QGA-50120
3 GRAIN MILLING LINES0
7-8 TPH
8-9 TPH
TO BE SUPPLIED
M/s PRAJ INDUSTRIES LIMITED MAHARASHTRA FSHM-150250
3 GRAIN MILLING LINES
10-12 TPH
10-12 TPH
TO BE SUPPLIED
M/S JAGDAMBA ENGINEERS AND CONSULTANCY MAHARASHTRA FSHM-150250
2 GRAIN MILLING LINES
10-12 TPH
10-12 TPH
TO BE SUPPLIED
M/S JAGDAMBA ENGINEERS AND CONSULTANCY MAHARASHTRA QGA-50120
3 GRAIN MILLING LINES
7-8 TPH
 8-9 TPH
TO BE SUPPLIED
M/S JAGDAMBA ENGINEERS AND CONSULTANCY QGA-50120
1 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
TO BE SUPPLIED
M/S HARYANA ORGANICS KARNATAKA QGA-50120
5 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
TO BE SUPPLIED
M/S FOREVER DISTILLERY PVT LTD UTTAR PRADESH QGA-50120
3 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
TO BE SUPPLIED
M/S BCML( BALRAMPUR CHINNI MILLS LIMITED) UTTAR PRADESH QGA-150250
8 GRAIN MILLING LINES
10-12 TPH
10-12 TPH
TO BE SUPPLIED
PROCIENT ENGINEERING PVT. LTD MAHARASHTRA QGA 2040 1500-200 Kg/Hr DDGS TO BE SUPPLIED
COASTAL BIOTECH PVT LTD ODISHA QGA-50120
4 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
TO BE SUPPLIED
M/S PARLE BISCUITS PVT. LTD. UTTAR PRADESH QGA-50120
3 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
TO BE SUPPLIED
M/s P SQUARE TECHNOLOGIES MAHARASHTRA QGA-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
TO BE SUPPLIED
M/S MEDAS ENGGDESIGN PRIVATE LIMITED MAHARSATRA QGA-50120
1 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
TO BE SUPPLIED
RSL DISTILLERIES P LTD CHANDIGARH QGA 2040 1500-200 Kg/Hr DDGS TO BE SUPPLIED
MOJJ ENGINEERING SYSTEMS LTD MAHARASTRA QGA 2040 1500-200 Kg/Hr DDGS TO BE SUPPLIED
M/S GREAT GALLEON VENTURES LTD MADHYA PRADESH QGA-50120
3 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
TO BE SUPPLIED
M/S BARGARH BIOFUELS DEVELOPMENT FOUNDATION ODISHA QGA-50120
2 GRAIN MILLING LINES
7-8 TPH
8-9 TPH
TO BE SUPPLIED

Disclaimer: -* Please note that the output of the Grinder given above is indicative, and depends on other factors also, such as Material characteristics, the Moisture content in the Maize, Synchronization with other supporting machines.

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